Inside Volvo’s EX90 Crash Tests – What Really Happens at 40 MPH

Volvo has always been known for pushing safety forward, and the latest crash tests with the new EX90 show exactly why the company still leads this space. At the Volvo Cars Safety Centre in Gothenburg, engineers put the all-electric EX90 through a series of extreme crash scenarios, from high-speed front impacts to pole collisions. These are not just routine checks; they are real-world simulations designed to ensure that the EX90 can handle the unexpected and protect its occupants.

The footage released by Volvo shows how the EX90 absorbs energy during a collision. You can see the cabin maintaining its structure while the carefully designed crumple zones take the hit. Volvo also highlighted how its crash test dummies, loaded with advanced sensors, record precise data about the forces that passengers would feel. This is not just about passing regulations—it is about going far beyond them.

One of the more fascinating tests involves the pole impact, where the EX90 is driven sideways into a narrow obstacle. This type of crash can be particularly dangerous, but Volvo’s engineers have built in reinforcements and advanced airbags to minimize injury. The result is impressive, and the vehicle holds its shape remarkably well under these tough conditions.

Volvo has not only focused on protecting people inside the car but also on creating technology that can prevent accidents in the first place. With lidar sensors, advanced driver assistance systems, and cutting-edge occupant protection strategies, the EX90 is designed to reduce crash risks before they happen. Still, Volvo insists on proving the safety of the car the old-fashioned way—with physical crash tests that leave no doubt about its strength.

For buyers, these tests are a reminder that the EX90 is not just another electric SUV. It is a continuation of Volvo’s heritage of safety leadership, backed by decades of crash research and innovation. Watching the test vehicles smashed in controlled conditions may seem dramatic, but it is the foundation of trust that customers have come to expect from the brand.